TZ1300-25 1-side 1-coating Line

Coating line functions:

This is an economic sort of coating line relate to slim ACP top/bottom coil coating. Product thickness 0.02 mm ~ 0.1 mm appropriates for dividing panels This coating line is an enhance for those coating factories which intend to enhance product variety. It also matches factories in restricted measurement.

Application: For coating top coil and bottom coil of ACP( Aluminium Composite Panel), specially for coating slim gauge aluminium coil making use of for dividing panels.

Advantage: Economical and also easy to use, tiny dimension workshop needed

1. Main parameters of coatingline

Material parameter

Thickness: 0.02～0.1mm

Width: 1240mm

Outer diameter OD(max): Φ1100mm

Inner diameter: Φ150mm, Φ405mm

Bobbin material: Steel or paper

Inverval-layers deviation tolerance: ≤0.8 mm (Excluding the bottom 5 layers and exterior 2 layers)

Coil over-all deviation tolerance: ≤2 mm (Excluding the bottom 5 layers and exterior 2 layers)

Coating thickness: Dry film thickness: 8~15 um

Product Weight: Max 3000kg（Excluding bobbin）

CCL Processing Speed: 25 m/min (Speed benchmark: thickness 0.1mm coil exclude PVDF coating)

Heating Energy Source: LNG, LPG

Roller coating Process: Continuous 1 side 1 coating & baking

Properties and features:

Roller width: 1500mm

Coils feeding centering adjustment : ±75mm

Threading speed: 5～10m/min（Adjustable）

Line maximum speed: 25m/min

Line speed accuracy: Steady Speed, ±0.1%;Acceleration, ±0.4%

Uncoiling tension range: 80～150kgf

Processing tension range: 80～150kgf

Coiling tension range: 80～200kgf

Tension accuracy: Steady Speed, ±1.0%; Acceleration, ±2.0%

Line space dimensions: 55000mm×7500mm×6000mm

Heating Energy Source: LNG, LPG

2. Basic Production Process

Coil loading → Uncoil machine → Pretreatment (Including Degreasing, Water washing) → Chromizing → Drying → Re-direction → Topside roller-coating → Curing oven → Cooling → Tension machine → Recoiler → Coil discharging

3. Main devices list

Name Quantity

Coil loading device 1

Sewing table 1

Pretreatment line 1

Drying device 1

Coater 1

Curing Oven 1

Heating system 3

Air cooling devices 1

3-rollers cooling device 1

Tension device 1

Recoil machine 1

Electrical system 1

*Optional configuration: waste gas treatment and energy recycle system.

4. Water and power consumption of coating line

Total power consumption: 50KW

Compressed air: Min5.5bar，1Nm3/min，actual consumption 0.5Nm3/min

Water: Deionized water, supply quantity is about 4T/h

Heating fuel: LPG or LNG

LPG consumption: 0.2 CBM/min

LNG consumption: 0.5 CBM/min

5. The coating line design and manufacture leads 90 days, installation and testing leads 60 days.

6.Trade terms: FOB, CIF are available

7.Payment terms: T/T, D/P, LC are acceptable

8. Packing style: Wooden pallet

9. Transportation: by sea

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